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Industry

Flanges, fittings & valves

For flange, fitting and valve component manufacturers, where every piece needs certificate and heat traceability — from material grade and heat number to hydro test and MTC.

  • Flanges
  • Pipe fittings
  • Tube fittings
  • Valve components
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Introduction

About the flanges, fittings & valves industry

Flange, fitting and valve component manufacturers forge, machine, drill and finish pressure-retaining parts to standards such as ASME, ANSI, DIN and JIS for oil and gas, petrochemical, power and industrial customers.

Every piece carries a material grade, heat number and pressure class, and customers expect a certificate package — mill test certificates, PMI, hydro test and dimensional inspection — that ties each shipped part to its material.

Segments

Segments in this industry

  • Flanges

    Forged, machined, industrial, oil & gas, stainless-steel and carbon-steel flanges.

  • Oil & gas components

    Flanges, fittings, valves, forgings and machined components for oil & gas and petrochemicals.

Also in this industry

  • Pipe fittings
  • Tube fittings
  • Valve components

Industry requirements

What this industry needs to manage

These are the requirements manufacturers in this industry typically manage. Talk to us about how Navigator’s manufacturing core applies to your process.

    • Flange standards such as ASME, ANSI, DIN and JIS
    • Pressure class
    • Material grade and heat number
    • Forging and machining
    • Drilling, facing and threading
    • Heat treatment
    • PMI and hydro test
    • Dimensional inspection
    • MTC and inspection certificates

Challenges

Challenges without industry-specific software

What flange, fitting and valve component manufacturers typically face when the business runs on spreadsheets, paper and disconnected tools.

  • Mill test certificates sit in email, folders and paper files, so assembling a data book takes hours.
  • Heat numbers are lost when bar is cut into several pieces or certificates arrive after the material is consumed.
  • Hydro test, PMI and dimensional results are recorded separately from the parts they prove.
  • Manual transcription of heat numbers creates errors that break later lookups.

Generic ERP

Where generic ERP falls short

Generic ERP is built around a clean, linear order-to-invoice flow. These are the gaps that usually push teams back to spreadsheets.

  • Lot tracking exists, but certificate capture is optional, so links are lost at receipt or issue.
  • Inspection and test results are not tied to the specific lot or serial number.
  • Certificate packages are assembled from memory rather than from system data.
  • Standards, pressure classes and grades are free text instead of controlled values.

Why Navigator

Our USP and key benefits

Navigator is customized to how flange, fitting and valve component manufacturers work, on a manufacturing-first core — engineering, PPC and MRP, purchasing, production, quality, maintenance and finance — shaped by customized ERP work across varied manufacturing segments since 1997. Our no-code development tool, launched in 2020, greatly speeds up that customization, so the system follows your process instead of forcing you into a generic template.

  • Certificates in one place

    Navigator - DMS keeps certificates, drawings and test reports in a central, searchable store with versioning and an audit trail.

  • Inspection and test records

    Inspection plans, incoming, in-process and final inspection, and NCRs with disposition in Navigator - QMS.

  • Material traceability

    Goods receipt, lot-wise material usage and order-to-dispatch traceability in Navigator - ERP.

  • Supplier quality

    Supplier evaluation, scorecards and supplier corrective action requests in Navigator - QMS.

FAQ

Frequently asked questions

Which segments does Navigator cover in flanges, fittings & valves?

Flanges, fittings & valves covers flanges, pipe fittings, tube fittings and valve components.

What do flanges, fittings & valves businesses need to manage?

Typical requirements include flange standards such as asme, ansi, din and jis, pressure class, material grade and heat number, forging and machining, drilling, facing and threading, heat treatment, pmi and hydro test, dimensional inspection and mtc and inspection certificates.

What challenges do flange, fitting and valve component manufacturers face without industry-specific software?

Mill test certificates sit in email, folders and paper files, so assembling a data book takes hours. Heat numbers are lost when bar is cut into several pieces or certificates arrive after the material is consumed. Hydro test, PMI and dimensional results are recorded separately from the parts they prove. Manual transcription of heat numbers creates errors that break later lookups.

Why is generic ERP not enough for flange, fitting and valve component manufacturers?

Lot tracking exists, but certificate capture is optional, so links are lost at receipt or issue. Inspection and test results are not tied to the specific lot or serial number. Certificate packages are assembled from memory rather than from system data. Standards, pressure classes and grades are free text instead of controlled values.

What are the benefits of Navigator for flange, fitting and valve component manufacturers?

Navigator is customized to how flange, fitting and valve component manufacturers work, on a manufacturing-first core — engineering, PPC and MRP, purchasing, production, quality, maintenance and finance — shaped by customized ERP work across varied manufacturing segments since 1997. Our no-code development tool, launched in 2020, greatly speeds up that customization, so the system follows your process instead of forcing you into a generic template. Key benefits: Certificates in one place — Navigator - DMS keeps certificates, drawings and test reports in a central, searchable store with versioning and an audit trail. Inspection and test records — Inspection plans, incoming, in-process and final inspection, and NCRs with disposition in Navigator - QMS. Material traceability — Goods receipt, lot-wise material usage and order-to-dispatch traceability in Navigator - ERP. Supplier quality — Supplier evaluation, scorecards and supplier corrective action requests in Navigator - QMS.

Which Navigator products are relevant for flanges, fittings & valves?

Products to look at first are Navigator - ERP, Navigator - QMS and Navigator - DMS.

Next step

See Navigator against your own process

Tell us how you manufacture and where planning breaks down. We will walk you through the parts of Navigator that fit.

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